This set includes function description, troubleshooting information, wiring diagrams for zf automatic gearbox 45hp500, 590, 600. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. The firstgeneration valve bodies possessed an extremely modest working resource and died already at 100150 tkm. The entire disassembly and assembly procedure is described in chronological order. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Zf 5hp24 automatic transmission spare parts catalog table. Zf 5hp18 transmission valve body overhaul diy part 1 at some point during the month of august the roadfly forums are going to become archive only. Refer to figure 112 for channel plate screen location on the upper side. Refer to figure 108 for lower rear valve body exploded view and identification of valves.
Zf 5hp19 fl fla oem rebuilt, updated valve body revmax. This repair manual is presented in pdf format, includes 2 pages. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30. Transmission repair manuals zf 5hp19 instructions for. Vb12 758j valve body housing, upper front all 1 5hp19. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Every level 10 valvebody is custom assembled just for your application. Acc52 755j retainer valve body end plug all 2 5hp19. The defense of why you can get and get this zf 5hp19 user. Preliminary information, illustration of transmission, power flow diagram, specifications, adjusting work, checking transmission, oil flow chart, removing bearing shells, bearings etc. Zf 5hp19 valve body removal removal of the valve body from a zf 5hp19. Pdf online zf 5hp19 fla transmission repair manual.
Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox factory workshop service repair manual pdf version this download. The repairing of this transmission is only allowed to persons with specific training from zf getriebe gmbh. Sonnax transmission parts for zf zf5hp24 applications. Repair manual is a system of assistance in the serve and repair of zf equipment, which allows to detect and resolve problems arising and uncertainties. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. Zf 5hp19 fl a transmission repair manual pdf free online this manual covers the procedure for repairing the complete transmission. Refer to figure 8 for exploded view of the solenoid body, and notice that it provides you with the factory setting for the adjustment on the pressure regulator valve for eds1 solenoid. Zf 5hp24 automatic transmission spare parts catalog table of contents 5hp24 transmission overview north american applications. Up to 10 main components gear sets, ravigneaux considered as 2, brakes, clutches showed, that this marked the end. Ret03 756j lower rear valve body housing all 1 5hp19. E46 zf 5hp19 transmission rebuild valve body bmw 330i 325i duration. Like all firstgeneration 6speed gearboxes, the zf 6hp has several vulnerabilities, one of them is a valve body, it is also a mechatronic. When solenoid valve n91 shuts off the flow, the oil pressure upstream of the clutch builds up again.
Refer to figures 109, 110, and 111 for valve body retainer locations in the various valve bodies. File type pdf atsg manual valve body control 5hp19 atsg manual valve body control 5hp19 valve bodies carls tech talk when your hunt for automotive performance gains turn to upgrading your transmission and shifting performance, its important not. Sonnax rebuilt valve body bmw003 is no longer in production. This 5r55e valve body diagram contains an overall description from the item, the name and procedures of 700r4 manual reverse valve body.
We are closely monitoring all updates and taking precautions. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. Only has information specific to this awd version of the transmission. That made the gearboxes bigger, heavier and even more expensive. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue. Revmax is the industry leader in both high performance and rebuilt oem replacement valve bodies. Porsche only, with bolton speed sensor and green epc solenoid. Refer to figure 107 for lower front valve body exploded view and identification of valves. Set includes clear information on troubleshooting existing and potential problems, to carry out maintenance and repair problem areas and equipment faults. Cobra transmission is designated as an essential business by florida and thus open and shipping product. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket.
Refer to figure 7 for exploded view of the manual valve body. You can understand it into the gadget or computer unit. Its tasks are to draw atf oil out of the oil sump, build up oil pressure and transfer oil pressure to the valve body. Refer to figure 112 for channel plate screen location on the upper. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Volkswagen and audi cars use a 6 speed transmission on many newer models. This repair guide includes instructions for repair and maintenance, special instructions, diagrams for zf transmission 5hp19. Zf 5hp19 1060 000 kits overhaul 2 02 01 gaskets ni pan 2 25 01 ni valve body to plate 2 25 02 rubber components 10 pump to stator support flange o 2 16 01 11 stator support flange to case o 157 16 03 12 c clutch piston outer o ring 7 16 05 c clutch piston inner o ring 208 16 04 16 b clutch piston inner o ring 2 16 02. This manual covers the procedure for repairing the complete transmission. Every driver is different and uses there vehicle in a different way, some race, some tow, some cruise, some just like performance. Related products for zf 5hp19 transmission repair manual pdf. Ensure the correct location of the valve body in the housing. Refer to figure 17 for location of the small flat disc orifices in the channel plate.
Refer to figure 14 for lower rear v alve body exploded view and identification of valves. There is no such thing as one size fits all when it comes to transmission parts like valve bodies. To meet the requirements for more ratios, only the way with additional components could be chosen. Revmax brings you the best zf 6hp21 6hp28 rebuilt, updated transmission valve body, high quality computer dyno tested valve body on the market. Here is the access download page of u341e transmission valve body manual pdf, click this link to download or read online. General information additional information can be found in the official factory repair manual and sources such as bentley publishers ssp selfstudy program. There is no such thing as one size fits all when it comes to transmission parts like valve bodies, and dont let anyone tell you different. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. Improves and restores correct drivability with added durability. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Jul 24, 2012 removal of the valve body from a zf 5hp19 automatic transmission. Level 10 audivw pts bulletproof valvebody 4hp19, 5hp19,5hp24. Zf 5hp19 automatic transmission spare parts catalog.
Please check with your distributor for availability. Zf 6hp19 6hp28 transmission failures due to bad valve. Zf 6hp19 6hp28 transmission failures due to bad valve body. Spr04 kit pressure regulator valve early e17 valve body. The interior of the valve body should be cleaned in the same way. However, the record in soft file will be as well as easy to gate every time. Refer to figure 18 for the two pressure tap locations on the back of case. Set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30. Zf 5hp19 valve body additional information youtube. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. This pdf is well known book in the world, of course many people will try to own it. Maybe you have knowledge that, people have search hundreds times for their favorite novels like this bmw zf 4hp22 repair manual, but end up in harmful downloads. The transgo tech library includes the industries most indepth valve body layouts with spring dimensions and general data for some of the earliest automatic transmissions as well as later 68 speeds you are working on now. Bookmark file pdf 5hp19 manual book title, author, or synopsis.
Level 10 audivw pts bulletproof valvebody 4hp19,5hp19,5hp24. Addresses runaway pressure, harsh shifts, kickdown bang, drum breakage. These transmissions appear to have a high amount of failures due to valve body failures. Zf 5hp19fl automatic transmission spare parts catalog table. Please expect some delays in shipping due to the coronavirus covid19.
D r auto tech has all the certifications and licenses needed to perfom any repair or service to your bmw this includes replacing and reprogramming valve body transmission control units and other trp parts. Gas05 ni valve body gasket fits codes 1060 040 019, 020, 021, 024, 026, 028, 030, 035. Description of the audi 01v zf 5hp19 fla transmission. A518 46re, a618 47re, 48re transmission parts valve body kits 700r4 case download. Zf 5hp19 1060 000 kits overhaul 2 02 01 gaskets ni pan 2 25 01 ni valve body to plate 2 25 02 rubber components 10 pump to stator support flange o 2 16 01 11 stator support flange to case o 157 16 03 12 c clutch piston outer o ring 7 16 05 c clutch piston inner o ring 208 16 04.
Do not subject the separator plate or the case to valve body adapter to these chemicals. Zf 5hp19 transmission valve body upgrade pressure regulator. Zf 5hp18 transmission valve body overhaul diy part 1. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Pdf file regulatory guidance i regulatory guidanceregulatory guidance all persons working. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Defective solenoids or oil leak from gasket are able in a substantial way to reduce the pressure in. Sk zf 5hp19 transgo transmission upgraded pressure. The connect will produce a result how you will acquire the 5hp19 repair manual vw. Contains new pressure regulator valve and assembly parts.
Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals. Zf 5hp24 automatic transmission spare parts catalog. The detailed steps below correlate to the quick guide steps. File type pdf atsg manual valve body control 5hp19 atsg manual valve body control 5hp19 valve bodies carls tech talk when your hunt for automotive performance gains turn to upgrading your transmission and shifting performance. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate.
This means that the ability to write new posts and access various member features will go away. To do this, put measuring bar 5p01 000 330 on the edge of the cylinder for brake f. Pressure regulator valve renewalrepair, convenient drop in, no special tooling or machining necessary. This upgrade kit works perfectly, i save a lot of money. Zf 5hp19 fla transmission repair manual pdf online download. Bmw zf 4hp22 repair manual thank you for downloading bmw zf 4hp22 repair manual. Forward vs reverse valve body monster transmission welcome to curts corner, brought to you by monster transmission. Zf 5hp19 transmission valve body upgrade pressure regulator repair kit bmw vw ebay. It should be noted that this model is extremely critical to oil starvation. Ele09 valve body parts unit valve body, exchange oem details required all 1 5hp19.
The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Vw passat 96 see to figure 2 for clutch and band application chart. The advanced search lets you narrow the results by language and file extension e. Related products for zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. Get u341e transmission valve body manual pdf file for free from our online library pdf file. Refer to page 22 for explanation of safety mode valve operation.
Information the 01v transmission is manufactured by zf ag. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. The legend for figure 8 which identifies the solenoid body components and solenoids is found on page. The 5hp is the last transmissionfamily conventionally designed. We do it all and we only use genuine bmw oem parts. Zf 5hp19 fla transmission repair manual pdf free online. This is a quck time lapse video of me replacing the solenoids on my 2004 545i transmission valve. E46 zf 5hp19 transmission rebuild part 1 bmw 330i 325i so ive had to rebuild my transmission because it was leaking. Aug 19, 2015 additional information about the channel plate components of the zf 5hp19 transmission.
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